Making boxes is FUN when you have a battery powered circular saw.
This box also has double thick cardboard 2cm squares on every corner (under the craft paper) to give it extra crumple zone spacing.
Floating inner box.
Inner box with foam lined canisters. A snug fit.
The canisters are glued in place with industrial wood glue.
The double thick cardboard is also glued as if it were wood.
I'm no longer comfortable double boxing after seeing those DHL, UPS, Fedex and TNT people throwing parcels.
We should only have to pay by weight of product being sent. Not fair that their slack attitude costs me heaps in time and money.